PLASTIC LININGS

Our lining solutions and materials protect and improve surfaces. Learn everything about our sustainable and protective lining solutions for vehicle and transport surfaces.

PLASTIC LININGS WITH PLASTMASS™ UHMWPE/HMWPE & PLASTMASS™ PU 

Our first-class linings protect any surface against mechanical, physical, thermal and chemical influences. This also means that the linings prevent goods from sticking and freezing to transport surfaces. At the same time, our linings protect the surfaces of hoppers, wagons, conveyor belts and loading areas from the wear and tear that occurs when bulk goods are transported. By using our linings, the loading capacity of vehicles can be increased and additional operating and repair costs can be reduced. Our plastics are manufactured under high quality standards in our factory in Russia.

THE LINING PROCESS

  1. First, the optimal material for the lining is selected according to the requirements of the customer and according to the corresponding calculations by our engineers.
     

  2. Depending on the application, sheets with standard sizes from our warehouse can be used or we produce plastic sheets with spezial sizes for the corresponding application.
     

  3. Before assembly, the panels are cut to size if necessary. The cutting is done with millimeter precision on our machines. You get perfect cut edges without burrs or rough edges.
     

  4. The plastic plates are then mounted on the surface to be protected. The choice of lining fastenings depends on the purpose of the equipment and the chosen material.
     

  5. The most efficient way of fastening the panels is with screws and stud bolts. The holes for the screws are closed or welded with plugs. The joints of the panels are closed with the hand extruder.
     

  6. To prevent that bulk goods get under the lining, the top edges of the lining are closed with a steel plate.

ADVANTAGES OF
PLASTMASS™ UHMWPE/HMWPE

The linings made of high and ultra high molecular weight polyethylene have a wide range of technical advantages:

  • Resistant to aggressive chemical environment, except the effects of nitric acid

  • High wear resistance

  • Excellent deformation characteristics, stable to size and shape changing

  • No water absorption - no resizing in a wet environment

  • UV and microorganisms resistant

  • No taste and smell

  • Sliding properties prevents the sticking of wet products

  • Mechanically strong and tough

  • Low weight

  • No high processing costs

  • Dielectric properties

  • Radiation resistance

ADVANTAGES OF
PLASTMASS™ PU

Polyurethane elastomer linings have following advantages (Shore-A hardness 70-90):

  • Increased elasticity

  • High wear resistance

  • Resistant to deformation

  • Chemical resistance

  • Dielectric properties

  • Vibration resistance

    High compressive strength without loss of operating properties

    Consistent properties even at low temperatures

AREAS OF APPLICATION

Discover a selection of application examples in the areas of transport and mining, petroleum, mechanical engineering, food industry, radioactivity and chemistry, paper cellulose, agriculture.

  • LINING OF BACKHOE BUCKETS

    The metal surfaces of backhoe buckets suffer from corrosion, particularly during excavation work in which the buckets come into contact with hard rock and moisture. Our linings protect the paint layer and the metal from rock and abrasive particles.

    This means that excavator buckets no longer have to be exchanged, which in turn saves costs. In addition, the bulk goods can be dumped more easily, which saves time in operational processes.

  • LININGS FOR DUMP TRUCK SURFACES

    Moist loads such as sand, clay, coal, granular chemicals that are transported by dump trucks can adhere or freeze to the transport surface. This often means that moist bulk goods cannot be fully unloaded, which reduces the load capacity of the dump truck, increases the unloading time and increases fuel consumption.
    All of this leads to an increase in operating costs and a reduction in the operational efficiency of dump trucks.


    Our PLASTMASS™ UHMWPE / HMWPE liners for dump trucks make it possible to solve known problems and increase operational efficiency.

  • LINING OF HOPPERS & WAGGONS

    In mining and processing plants, railway wagons are tipped sideways to unload the copper ore and coal into the receiving funnel. The main operational problem arises that the walls of the funnels wear out quickly due to the impacting bulk material.
    This leads to frequent repairs and plant stops. PLASTMASS™ UHMWPE/HMWPE linings protect the funnel walls from impacting bulk materials, which increases the life of the walls enormously. In addition, our material dampens the impact noise and lowers the noise level.

+7 (499) 951-79-41

+7 (499) 753-79-41

120 (8th floor),

Bratislavskaya Street 6, 109341 Moscow

+7 (968) 404-13-85

English Hotline

mon - fri 9 am - 6 pm

Beware of imitations!

All plastics are property of their owner, and are protected by the law of the Russian Federation "On Copyright and Related Rights". Using text and photos without written permission forbidden.

© LLC, TD Plastmass Group 2020

INN 7723909200

KPP 772301001